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Community Development Support Program in the Russian Federation Based on Information and Communication Technologies (CDSP-ICT) 2011-2014
#CDSP-ICT- 23
Introduction of modern energy-efficient painting technologies at Khokhloma Painting Factory
Requested amount $ 14 000
Grantee and other contributions $ 19 867
Total cost $ 33 867
Semyonovsky Raion in Nizhny Novgorod is part of the Volga Federal District with the center in the city of Semyonov. The raion is located on the left bank of Kerzhenets River and its industrial specialization is metal working and wood processing. Local factories produce iron casting, equipment for the oil and gas industry, furniture and folk craftwork articles.
Community problems addressed by the Project:
The project is aimed at addressing the issue of utilizing energy-efficiency technologies and reducing emissions at the key employer of the city of Semyonov, the Khokhloma Painting Factory. Most of the wood-working equipment of the factory that employs 1,100 people was manufactured in the 1980s. The existing pollutant catching system has a low capacity of 60% and, as a result, large amounts of trinitrotoluene, butyl acetate, formaldehyde and suspended matter totaling to 1.6 tons/year are discharged to the atmosphere. Moreover, the existing purification system fails to remove all paint and varnish from the industrial water and most of it ends up in sewerage networks.
Project summary
Two modern highly-efficient painting chambers with independent air exhausts and collectors of water polluted with paint and varnish were installed to prevent the contamination of municipal sewage.
Project results
During the one-shift operation of the painting chambers, the following results were achieved:
- Saved heat – 60 Gcal during one heating season (60,000 rub.);
- Saved electricity – 74, 000 kW/h a year (294, 000 rub.);
- Increased efficiency of treating hazardous emissions to the atmosphere and prevention of sewage contamination;
- Project information is placed on the websites of the factory, the city and Nizhny Novgorod Oblast Government and published in the electronic journal Energy-Efficiency put out by Nizhny Novgorod Energy-Saving Center.
Contact person:
Evgeny Lazarev, chief engineer
Contact information:
18 Chkalova St., Semyonov, Nizhny Novgorod Oblast 606651
Tel. (83162) 5-96-67, e-mail glavhohloma@mail.ruOrganization
Title
Category
Profile
Khokhloma Painting Factory
Business
Production of hand-made wooden articles
Duration (months)
11
Start date
01.04.2012
End date
28.02.2013